proximity probes

Overview of Proximity Probes

Proximity probes are sensors that measure the distance between the probe and a target object without physical contact. They operate based on changes in magnetic fields, capacitance, inductance, or optical reflections. These probes are widely used in industrial applications for monitoring vibration, position, and object detection in harsh environments.

Technical Specifications

General Specifications

• Measurement Principle: Eddy current, capacitive, inductive, or optical
• Measurement Range: Typically 0.5 mm to 10 mm (varies by type and model)
• Resolution: As low as 1 µm (micron-level precision)
• Response Time: Less than 1 ms for high-speed applications
• Output Signal: Analog (voltage or current), digital, or frequency-based

Electrical Specifications

• Supply Voltage: 5V to 24V DC (depending on model)
• Output Type:
  • 4-20mA (current loop)
  • 0-10V DC
  • RS485 (for digital communication)
• Power Consumption: Typically less than 50 mA

Environmental Specifications

• Operating Temperature: -40°C to +125°C
• Protection Rating: IP65 to IP68 (dust and water resistance)
• Shock and Vibration Resistance: Up to 50g shock, 10g vibration

Material and Design

• Probe Material: Stainless steel, ceramic-coated, or polymer housing
• Cable Length: 1m to 10m (custom lengths available)
• Mounting Options: Threaded, flange, or adhesive mounting

Applications

• Vibration Monitoring: Measuring shaft vibration in rotating machinery (e.g., turbines, pumps, motors).
• Position Sensing: Determining the position of moving parts in industrial machinery.
• Level Measurement: Detecting the level of liquids or solids in tanks and bins.
• Presence Detection: Detecting the presence or absence of objects in a specific area.
• Non-Contact Measurement: Measuring the thickness or dimensions of objects without touching them.
• Quality Control: Ensuring accurate positioning and dimensions in manufacturing processes.

Key Advantages

• Non-Contact Measurement: Avoids wear and tear on the probe and the target.
• High Accuracy: Can provide very precise measurements.
• Fast Response: Can detect rapid changes in position or distance.
• Reliability: Durable and can withstand harsh environments.
• Versatility: Available in various types and configurations to suit different applications.